How to Avoid Costly Year End Physical Inventory

Written by editor on September 18, 2011 – 9:32 am -

Cycle Count Inventory

 

man and 2 women take physical inventory of a warehouse
Warehouse Physical Inventory Audit

 

First check with your auditor to see if they will accept cycle counting inventory.

Then, sort your inventory into three classes:

  • A- Expensive (or critical) inventory
  • B- Less Expensive (less critical) inventory
  • C- Inexpensive (non-critical) inventory

Count your A items on an on-going basis 4 times a month.

Count your B items once a month.

Count you C items once a year.

You can weave this activity into your usually warehouse operations during slower times of the day, month and year.  This allows you to achieve inventory accuracy at a far lower cost than what a year end physical inventory.  It also will be less stress on you and your operation, with less over-time and time-pressure.

If your auditor’s sample count agrees with your book inventory, then your book inventory can be accepted.  The benefits to this approach:

  • Less stress
  • Reduced labor
  • Reduced handling
  • No need for a physical year-end inventory count
  • You will have a tight control over your critical and expensive inventory items

Many warehouse managers will use will use  bar code scanners for their inventory management.


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Posted in Cost reduction strategies, Inventory Management, Logistics Ideas, Materials Handling Ideas, The Warehouse, Training & Education, Warehouse Basics, Warehouse Best Practices | No Comments »

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